Assessor Resource

MSL974015
Operate an automated mineral analysis system

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency covers the ability to operate a computer-controlled robotic system for the specialised analysis of minerals, such as iron ore. Automated mineral analysis systems are operated in conjunction with robotic sample preparation systems to handle high volumes of relatively homogeneous material or when there is a need to minimise the operator's contact with potentially hazardous materials.

This unit of competency is applicable to instrument operators in the mining industry sector. Personnel are required to adjust the system’s operating parameters to suit individual sample batches and to achieve production targets without sacrificing quality or safety standards. They are required to interpret routine system error codes and apply specified corrective actions and seek advice when non-routine problems arise. Operators are not required to interpret analytical methods or results.

While no specific licensing or certification requirements apply to this unit at the time of publication, laboratory operations are governed by relevant legislation, regulations and/or external accreditation requirements. Local requirements should be checked.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare automated analysis system for operation

1.1

Confirm equipment status, shift priorities, work flow issues and/or specific client requirements with supervisor and other operators

1.2

Plan or adjust work flow to suit maintenance or servicing as required

1.3

Review job requests to identify samples/batches, required operating parameters and any special instructions/analyses for each

1.4

Identify hazards, safety equipment and safe work procedures associated with samples, reagents, analytical methods and operating robotic arms

1.5

Perform routine system checks at start of shift

2

Conduct or monitor loading of samples into system

2.1

For systems with a manual in-feed station, prepare vials with the specified sample volume and load them in the correct sequence

2.2

For fully automated systems, monitor sample in-feed station to ensure vials contain specified minimum volumes

3

Monitor and adjust system operation

3.1

Adjust system operating parameters, such as furnace temperature, to suit specific batch requirements

3.2

Monitor control screens continuously and respond promptly to error codes

3.3

Conduct regular visual checks to ensure that system elements are operating correctly

3.4

Interpret routine error codes to identify faulty system elements

3.5

Take control of system and activate interlocks to isolate relevant system elements before investigating faults

3.6

Clean and reposition robots, vials, crucibles or other system elements as necessary

3.7

Use appropriate system checks and commands to reset system elements, re-enter sample data and resume operations

3.8

Seek advice about dealing with any situation beyond scope of responsibility or knowledge

3.9

Liaise with and assist relevant service personnel to ensure major breakdowns are rectified promptly

4

Maintain a safe work environment

4.1

Use safe work practices, safety equipment and personal protective equipment (PPE) to ensure personal safety and that of others

4.2

Clean and maintain system elements, maintain consumable stocks, and care for and store equipment as required

4.3

Minimise the generation of waste and environmental impacts

4.4

Segregate and dispose of wastes in accordance with workplace requirements

Evidence of competence in this unit must satisfy all of the requirements of the elements and performance criteria, and include demonstration of:

operating an automated mineral analysis system safely, reliably and efficiently for at least three (3) different sets of operating conditions or three (3) different types of samples

interpreting and applying workplace procedures for operating an automated mineral analysis system

recognising potential problems caused by prior sample handling and/or preparation

applying specified start-up/shutdown procedures and system checks

recognising and promptly responding to common system error codes

taking control of the system and safely investigating and rectifying faults using specified procedures

cleaning and repositioning automated system elements

using appropriate commands to reset system, update system information and resume operations after stoppages

maintaining sequential control of samples through all stages of analysis

recognising hazards and using specified safety equipment, personal protective equipment (PPE) and safe work practices

communicating problems clearly and promptly to supervisors and/or service personnel

minimising rework, waste and environmental impacts

working safely.

Must provide evidence that demonstrates knowledge of:

importance of good customer relations, achieving production targets and minimising costs and rework

purpose of analytical tests conducted in job role

function and operation of automated system elements and flow chart for automated analysis process

computer operating procedures, including use of specific control screens, menus and control commands

common faults, routine system error codes and specified corrective actions for each

procedures for cleaning/maintaining equipment and instruments used in job role

procedures for preventing contamination of samples and equipment

procedures for ensuring traceability of samples

relevant hazards, work health and safety (WHS) and environment requirements.

Judgement of competence must be based on holistic assessment of the evidence. Assessment methods must confirm consistency of performance over time, rather than a single assessment event.

This unit of competency is to be assessed in the workplace or a simulated workplace environment. A simulated workplace environment must reflect realistic operational workplace conditions that cover all aspects of workplace performance, including the environment, task skills, task management skills, contingency management skills and job role environment skills.

Foundation skills are integral to competent performance of the unit and should not be assessed separately.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Knowledge evidence may be collected concurrently with performance evidence or through an independent process, such as workbooks, written assessments or interviews (provided a record is kept in each case).

Holistic assessment methods include:

review of production data in operator/system logs showing the range of operating conditions and samples handled by the candidate

review of quality control performance and analytical results traceable to samples handled by the candidate

feedback from supervisors, other operators and/or service personnel about the candidate’s ability to safely operate an automated mineral analysis system, achieve quality and production targets, communicate effectively with other personnel and seek advice when necessary

observation of the candidate using an automated mineral analysis system and handling stoppages or breakdowns

oral or written questions to assess candidate’s knowledge of automated system procedures, prioritising work flows, recognising and rectifying common faults, and safe work procedures.

Access is required to instruments, equipment, materials, workplace documentation, procedures and specifications associated with this unit, including, but not limited to:

an automated mineral analysis system, operating procedures, reagents, sample containers and labels

mineral ore samples, such as iron ore

client requests/documentation, such as client profile, sample identification and sample receipts, required analyses, storage and/or disposal, and service charges

safe work procedures, safety equipment and PPE.

Assessors must satisfy the assessor competency requirements that are in place at the time of the assessment as set by the VET regulator.

The assessor must demonstrate both technical competence and currency.

Technical competence can be demonstrated through:

relevant VET or other qualification/Statement of Attainment AND/OR

relevant workplace experience.

Currency can be demonstrated through:

performing the competency being assessed as part of current employment OR

having consulted with a laboratory about performing the competency being assessed within the last twelve months.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare automated analysis system for operation

1.1

Confirm equipment status, shift priorities, work flow issues and/or specific client requirements with supervisor and other operators

1.2

Plan or adjust work flow to suit maintenance or servicing as required

1.3

Review job requests to identify samples/batches, required operating parameters and any special instructions/analyses for each

1.4

Identify hazards, safety equipment and safe work procedures associated with samples, reagents, analytical methods and operating robotic arms

1.5

Perform routine system checks at start of shift

2

Conduct or monitor loading of samples into system

2.1

For systems with a manual in-feed station, prepare vials with the specified sample volume and load them in the correct sequence

2.2

For fully automated systems, monitor sample in-feed station to ensure vials contain specified minimum volumes

3

Monitor and adjust system operation

3.1

Adjust system operating parameters, such as furnace temperature, to suit specific batch requirements

3.2

Monitor control screens continuously and respond promptly to error codes

3.3

Conduct regular visual checks to ensure that system elements are operating correctly

3.4

Interpret routine error codes to identify faulty system elements

3.5

Take control of system and activate interlocks to isolate relevant system elements before investigating faults

3.6

Clean and reposition robots, vials, crucibles or other system elements as necessary

3.7

Use appropriate system checks and commands to reset system elements, re-enter sample data and resume operations

3.8

Seek advice about dealing with any situation beyond scope of responsibility or knowledge

3.9

Liaise with and assist relevant service personnel to ensure major breakdowns are rectified promptly

4

Maintain a safe work environment

4.1

Use safe work practices, safety equipment and personal protective equipment (PPE) to ensure personal safety and that of others

4.2

Clean and maintain system elements, maintain consumable stocks, and care for and store equipment as required

4.3

Minimise the generation of waste and environmental impacts

4.4

Segregate and dispose of wastes in accordance with workplace requirements

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Standards, codes, procedures and/or workplace requirements

Standards, codes, procedures and/or workplace requirements include the latest version of one or more of:

Australian and international standards covering the requirements for the competence of testing and calibration laboratories; laboratory safety; quality management and environmental management; industrial robot systems; sampling and analysis of specific mineral ores; and labelling, storage, handling and transport of hazardous materials

national work health and safety (WHS) standards and codes of practice, national environmental protection measures, and national measurement regulations and guidelines

specific codes, guidelines and procedures, such as National Association of Testing Authorities (NATA) accreditation requirements, and principles of good laboratory practice (GLP)

workplace documents, such as standard operating procedures (SOPs); quality and equipment manuals; maintenance schedules; material safety data sheets (MSDS) and safety procedures; material, production and product specifications; production and laboratory schedules; workplace recording and reporting procedures; and waste minimisation and safe disposal procedures

requirements for specific samples, batches and clients (such as labelling, preparation, analysis, storage, transport and disposal)

methods and procedures, which may be written, to meet workplace, client and/or regulatory/certifying body requirements

Mineral samples

Mineral samples include one or more of:

pulverised solids, such as rocks, minerals, soils, sands and stream sediments

pulverised core and other drill samples

Automated analytical methods in

Automated analytical methods include, but are not limited to, one or more of:

thermal gravimetric analysis (TGA)

x-ray fluorescence (XRF)

Automated system elements

Automated system elements include:

sample in-feed station

weigh stations

mould table

furnaces

robotic arms

conveyor belts

acid/ultrasound baths for cleaning crucibles

compressed air system

Routine system checks

Routine system checks include:

safety

operating system, including calibration checks

stocks of reagents, such as fluxes, acids and cleaning agents

Visual checks

Visual checks include:

presence of surface dust on system elements, particularly sensors

sample contamination during sample extraction from vials

cleanliness of crucibles before re-use

Routine system faults and corrective actions

Routine system faults and corrective actions include one or more of:

balancing errors in weigh station (activate interlocks, clean sensors, recheck and reset weigh station, and reset system to re-weigh sample)

positioning errors by robot (activate interlocks, manually reposition vials or crucibles, recheck and reset system)

cracked bead or incomplete fusion (activate interlocks, check rejected sample, reset system to extract fresh sample from correct vial and repeat fluxing and fusion)

contamination of sample by robotic arm during sample extraction from vial (reset system to reject contaminated sample and extract fresh sample for analysis)

leaks in pneumatic elements (arrange for servicing)

Hazards

Hazards include, but are not limited to, one or more of:

dust

noise and vibration

fixed source x-ray radiation, RF radiation from induction furnaces

crushing, entanglement and cuts associated with moving machinery

impact injuries from contact with robot arms

failure of pneumatic hoses

Safe work procedures

Safe work procedures include, but are not limited to, one or more of:

ensuring access to service shut-off points

recognising and observing hazard warnings and safety signs

labelling of samples and hazardous materials

extracting dust

using guards for moving machinery parts

providing noise insulation

following established manual handling procedures

regularly cleaning equipment and work areas

using PPE, such as masks, heat resistant mittens, boots, goggles, coats, ear muffs, safety boots and heat-reflective clothing

monitoring exposure to workplace radiation by wearing personal thermoluminescent dosimeters

WHS and environmental management requirements

WHS and environmental management requirements include:

· complying with WHS and environmental management requirements at all times, which may be imposed through state/territory or federal legislation. These requirements must not be compromised at any time

· applying standard precautions relating to the potentially hazardous nature of samples

Evidence of competence in this unit must satisfy all of the requirements of the elements and performance criteria, and include demonstration of:

operating an automated mineral analysis system safely, reliably and efficiently for at least three (3) different sets of operating conditions or three (3) different types of samples

interpreting and applying workplace procedures for operating an automated mineral analysis system

recognising potential problems caused by prior sample handling and/or preparation

applying specified start-up/shutdown procedures and system checks

recognising and promptly responding to common system error codes

taking control of the system and safely investigating and rectifying faults using specified procedures

cleaning and repositioning automated system elements

using appropriate commands to reset system, update system information and resume operations after stoppages

maintaining sequential control of samples through all stages of analysis

recognising hazards and using specified safety equipment, personal protective equipment (PPE) and safe work practices

communicating problems clearly and promptly to supervisors and/or service personnel

minimising rework, waste and environmental impacts

working safely.

Must provide evidence that demonstrates knowledge of:

importance of good customer relations, achieving production targets and minimising costs and rework

purpose of analytical tests conducted in job role

function and operation of automated system elements and flow chart for automated analysis process

computer operating procedures, including use of specific control screens, menus and control commands

common faults, routine system error codes and specified corrective actions for each

procedures for cleaning/maintaining equipment and instruments used in job role

procedures for preventing contamination of samples and equipment

procedures for ensuring traceability of samples

relevant hazards, work health and safety (WHS) and environment requirements.

Judgement of competence must be based on holistic assessment of the evidence. Assessment methods must confirm consistency of performance over time, rather than a single assessment event.

This unit of competency is to be assessed in the workplace or a simulated workplace environment. A simulated workplace environment must reflect realistic operational workplace conditions that cover all aspects of workplace performance, including the environment, task skills, task management skills, contingency management skills and job role environment skills.

Foundation skills are integral to competent performance of the unit and should not be assessed separately.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Knowledge evidence may be collected concurrently with performance evidence or through an independent process, such as workbooks, written assessments or interviews (provided a record is kept in each case).

Holistic assessment methods include:

review of production data in operator/system logs showing the range of operating conditions and samples handled by the candidate

review of quality control performance and analytical results traceable to samples handled by the candidate

feedback from supervisors, other operators and/or service personnel about the candidate’s ability to safely operate an automated mineral analysis system, achieve quality and production targets, communicate effectively with other personnel and seek advice when necessary

observation of the candidate using an automated mineral analysis system and handling stoppages or breakdowns

oral or written questions to assess candidate’s knowledge of automated system procedures, prioritising work flows, recognising and rectifying common faults, and safe work procedures.

Access is required to instruments, equipment, materials, workplace documentation, procedures and specifications associated with this unit, including, but not limited to:

an automated mineral analysis system, operating procedures, reagents, sample containers and labels

mineral ore samples, such as iron ore

client requests/documentation, such as client profile, sample identification and sample receipts, required analyses, storage and/or disposal, and service charges

safe work procedures, safety equipment and PPE.

Assessors must satisfy the assessor competency requirements that are in place at the time of the assessment as set by the VET regulator.

The assessor must demonstrate both technical competence and currency.

Technical competence can be demonstrated through:

relevant VET or other qualification/Statement of Attainment AND/OR

relevant workplace experience.

Currency can be demonstrated through:

performing the competency being assessed as part of current employment OR

having consulted with a laboratory about performing the competency being assessed within the last twelve months.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Confirm equipment status, shift priorities, work flow issues and/or specific client requirements with supervisor and other operators 
Plan or adjust work flow to suit maintenance or servicing as required 
Review job requests to identify samples/batches, required operating parameters and any special instructions/analyses for each 
Identify hazards, safety equipment and safe work procedures associated with samples, reagents, analytical methods and operating robotic arms 
Perform routine system checks at start of shift 
For systems with a manual in-feed station, prepare vials with the specified sample volume and load them in the correct sequence 
For fully automated systems, monitor sample in-feed station to ensure vials contain specified minimum volumes 
Adjust system operating parameters, such as furnace temperature, to suit specific batch requirements 
Monitor control screens continuously and respond promptly to error codes 
Conduct regular visual checks to ensure that system elements are operating correctly 
Interpret routine error codes to identify faulty system elements 
Take control of system and activate interlocks to isolate relevant system elements before investigating faults 
Clean and reposition robots, vials, crucibles or other system elements as necessary 
Use appropriate system checks and commands to reset system elements, re-enter sample data and resume operations 
Seek advice about dealing with any situation beyond scope of responsibility or knowledge 
Liaise with and assist relevant service personnel to ensure major breakdowns are rectified promptly 
Use safe work practices, safety equipment and personal protective equipment (PPE) to ensure personal safety and that of others 
Clean and maintain system elements, maintain consumable stocks, and care for and store equipment as required 
Minimise the generation of waste and environmental impacts 
Segregate and dispose of wastes in accordance with workplace requirements 

Forms

Assessment Cover Sheet

MSL974015 - Operate an automated mineral analysis system
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MSL974015 - Operate an automated mineral analysis system

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: